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Diagnostics and Field Services

Predictive Maintenance can help you avoid catastrophic failures and reduce unexpected downtime by 
identifying machines near failure or by monitoring a machine's changes over time. 

Reliable Electric Motor Repair's Diagnostics Team can provide:

  • Repair or Modify PC Boards

  • Rebuild Machines

  • Engineer Drives

  • Vibration Analysis & Trending

  • Thermographic Surveys

  • Line Disturbance Analysis

  • Electrical Services

  • Electronic Services

 

  • On-Line Motor Testing

  • Onsite Maintenance

  • Control Troubleshooting

  • DC Drive Repairs & Troubleshooting

  • Harmonics Analysis

  • VFD Repairs & Installation

  • Voltage Analysis

  • Laser Alignment 

  • Dynamic Balancing

 


Above: Field Service Engineer Mark Hotkowski installing a new motor on 
a rooftop of a major university's power facili
ty. 

Electrical and Electronic Services

Electrical:

  • Electrical Contracting

  • Control Troubleshooting and Repair

  • Hoists, Cranes

  • Electrical Circuits

  • Ship & Tug Control Repairs


Above: Venezuelan sailing vessel, Simon Bolivar.  Schulz Field Service technicians assisted in an emergency exciter repair during the last OpSail celebration in New London, CT.

Electronic:

  • Variable Frequency Drive repairs and installation

  • DC Drive repairs and installation

  • PLC retrofits

 

Vibration Analysis 

Vibration analysis and trending is a method of evaluating current machine condition and monitoring a machine's changes over time. It can also be used to pinpoint a source of several problems such as misalignment, imbalance and bearing issues. Vibration trending and analysis can be performed on all rotating equipment. 

Benefits of Vibration Trending & Analysis
  • Diagnose imbalance and misalignment
  • Discover bearing issues
  • Applicable on any rotating equipment
  • Improve equipment reliability and uptime
  • Prevent catastrophic failures
  • Improve machine safety levels

Applications for Vibration Analysis:

  • Motors
  • Pumps
  • Air Handlers
  • Fans
  • Machines

 


Wilonski Recognized As Vibration Specialist

Field Service Technician, Tom Wilonski, has been certified as a Vibration Specialist by the Vibration Institute in Illinois. Along with his certification, Tom received a letter of recommendation from the Institute’s President and Director Ph.D.,P.E., Ronald Eshleman.

Tom has now joined an exclusive group of vibration specialists who have proven their knowledge of and capability to measure and analyze machinery vibrations. Tom also possesses the skills required to troubleshoot, solve, and/or fix the problem on the spot when feasible. This certification has been developed to help industries recognize and obtain qualified employees, contractors, and key team members. It also provides recognition to those who invest time in developing their skills.
  

Thermographic Surveys

Infrared thermography can provide significant warning of potential problems with critical equipment before catastrophic failure. With infrared thermography you can identify overheating electrical connections and other machine components, scheduling repairs to be made during planned downtime. 

Benefits of Infrared Thermography: 

  • Reduce unscheduled downtime

  • Detect problems quickly

  • Assess priorities for corrective action

  • Reduce catastrophic failure of equipment

Applications for Infrared Thermography: 

  • Electrical panels
  • Wiring distribution centers
  • Heat loss, roofs for example
  • Mechanical defects
  • Current load imbalances
  • Hot Wires, fuses, disconnects, and other electrical devices

Infrared Thermography:
infrared copy.JPG (34452 bytes)

  • Diverse Applications: Anything that has a difference in temperature can be surveyed by Infrared Thermography.
  • Electrical Hot Spots: Electrical trouble spots provide the ideal application for infrared thermography.
  • Simplicity and Efficiency: The simplicity of applying the infra-red equipment to electrical apparatus allows a large number of potential trouble points to be checked in a relatively short period of time.

    The IR Report: In generating a report, Schulz can analyze and present the most accurate temperature of hot spots as compared to the temperature of the surrounding area that is being looked at, and the ambient temperature for the that type of material.

    Field Service Technician Don Geissler has been with Schulz Electric Company for over 13 years and is a certified thermographer. Don is efficient in all facets of troubleshooting electrical and electronic problems. Don utilizes the IR Snap Shot by Infrared Solutions which is a computer based imaging radiometer.

 

EXAMPLE of IR BENEFITS:

Gone Undetected, 500,000 Residents Could Have Lost Power.  
An Infrared Thermography Survey Prevented The Failure. 
 

Hold Your Mouse over the photograph below to see the HOT SPOT Schulz Technician Mark Hotkowski discovered while conducting an IR survey. Mark reported the finding and repairs were immediately made.  Had the IR survey not been conducted, hundreds of thousands of CT residents could have lost power.  

The IR survey performed was able to show a significant potential problem in the disconnect jaw pictured above. Infrared Thermography is also perfect for smaller scaled projects such as heat loss, loose electrical connections, and water leaks.  

Line Disturbance Analysis

Line Disturbance Analysis for:

  • Symptoms and Problems with your voltage due to line spikes, harmonics or low voltage.

 

 

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Copyright © 2007 Reliable Electric Motor Repair Inc.
Last modified: October 22, 2010